High Speed VFFS Machine
In high-volume production environments, speed is not just a feature—it’s the engine of profitability. The High Speed VFFS Machine from Fill&Package is engineered for maximum throughput, delivering exceptional packaging speeds of over 100 bags per minute without sacrificing accuracy or reliability. This machine is the ultimate solution for businesses looking to scale up production, reduce bottlenecks, and gain a significant competitive edge in fast-moving consumer goods markets.
Powered by advanced servo-driven technology and a continuous motion design, this fast vertical packaging system ensures a smooth, non-stop operation. It is specifically designed for industries where every second counts, such as snack foods, coffee, and confectionery.
High speed VFFS Machine Feature Box
| Material | Food contacting surfaces are made of SUS 304 |
| Touch screen | 7” color screen |
| Electrical parts | Mitsubishi PLC, Panasonic Servo Motor, Omron Temperature Control, Yade Gentle Motion, Baideli Color Code |
| Film thickness | 50~90μm |
| Film material | Ordinary composite film, aluminum foil film |
| Bag size | L=50~180mm, W=50~145mm |
| Speed | 50-100 bags/min (depend on materials) |
| Compressed air | 6~8bar,0.4m3/min |
| Power | AC220V，1.5KW |
When Speed is Your Priority: The High-Speed Advantage
Integrating a high-speed model into your production line offers transformative benefits:
- Massive Throughput Increase: Dramatically boost your production capacity, allowing you to meet large orders and seasonal demand spikes with ease.
- Lower Cost Per Package: By producing more bags in less time, you reduce the operational cost associated with each package, directly improving your profit margins.
- Rapid ROI: The significant increase in efficiency means the initial investment in a high-speed machine often yields a much faster return than with standard models.
- Enhanced Market Responsiveness: The ability to package products quickly allows you to respond faster to market trends and get your products onto shelves ahead of the competition.
Core Technologies Driving High Performance
The exceptional speed of this machine is not magic; it’s the result of precision engineering and state-of-the-art automation components.
Continuous Motion Design: Unlike intermittent motion machines that stop for each seal, our continuous motion VFFS system seals the film while it is still moving. This fluid, non-stop action is the key to achieving ultra-high speeds.
Advanced Servo-Drive System: Multiple Panasonic servo motors control the film transport, sealing jaws, and knife with incredible precision. This ensures perfect bag length, accurate sealing, and consistent performance at high velocities.
Automatic Film Tracking: An intelligent sensor system constantly monitors the film’s position and automatically makes micro-adjustments to prevent misalignment, reducing waste and downtime.
Optimized Dosing Integration: The system is designed to synchronize seamlessly with high-speed dosing equipment, such as multi-head weighers, ensuring the filler keeps pace with the bagger.
Ideal Applications for High-Speed Packaging
This machine is a game-changer for industries that produce large volumes of small-to-medium-sized packages.
Snack Food Industry: The number one application. Perfectly suited for packaging potato chips, pretzels, popcorn, nuts, and other lightweight snacks where production volume is critical.
Coffee & Tea: Efficiently package fractional packs of ground coffee or tea leaves for the food service industry or retail.
Confectionery: Ideal for bagging candies, chocolates, and other sweets at a pace that matches high-speed manufacturing processes.
Granular Products: Quickly package products like sugar, salt, and spices in small, consistent pouches.
ROI Analysis: How Speed Translates to Profit
The business case for a high output VFFS machine is compelling and easy to calculate.
Drastic Reduction in Production Time: If a standard machine produces 50 bags/min and our high-speed model produces 100 bags/min, you can complete a 60,000-bag order in 10 hours instead of 20. This 50% reduction in time frees up the line for other products.
Lower Labor Cost Per Unit: While the machine runs faster, the number of operators required remains the same. This effectively halves the labor cost attributed to each bag produced.
Increased Sales Capacity: The ability to produce more product allows you to take on larger contracts and expand your market share without needing a second production line.
Not at all. Our high-speed machines use advanced sealing technology with precise temperature and pressure controls, combined with specialized film, to ensure a strong, reliable seal even at top speeds. The continuous motion design also allows for longer sealing dwell times than you might expect.
To maximize the machine’s potential, it must be paired with a high-speed dosing system. For solid products like snacks, a 14-head or 20-head multi-head weigher is typically required. We can help you select the appropriate integrated filling solution.
No. The system is highly automated and managed through a user-friendly PLC touch screen. Once the parameters are set, the machine maintains consistent performance with minimal operator intervention. Features like automatic film tracking further simplify operation.
Maintenance is similar in principle but may be required more frequently due to the higher cycle count. We provide a detailed maintenance schedule and recommend a preventative maintenance kit with key wear parts to ensure maximum uptime.
Is your production struggling to keep up with demand? It’s time to upgrade. Contact Fill&Package to learn how our high-speed VFFS machine can double your throughput and transform your profitability.
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