Modular Belt Conveyor
Modular Belt Conveyors – Durable, Hygienic, and Built for Heavy-Duty Applications
What is a Modular Belt Conveyor?
Easy Maintenance: Replace individual damaged modules without changing the entire belt
Hygienic Design: Smooth surfaces and open grid options for easy cleaning
Versatile Configurations: Straight runs, curves, inclines, and declines
Long Service Life: Resistant to chemicals, moisture, and temperature variations (-40°C to +90°C)
Technical Specifications
| Feature | Details |
|---|---|
| Conveyor Belt Material | PP,PE ,POM |
| Belt Width | Customizable (Various standard options) |
| Speed Range | Adjustable; up to 30 meters per minute |
| Load Capacity | Up to 500 kg per meter |
| Operating Temperature | -40°C to +90°C |
| Drive Type | AC, DC, or Servo Motors |
| Frame Construction | Stainless Steel, Aluminum, or Powder-Coated Steel |
| Conveyor Length | Customizable to meet layout requirements |
Belt Width: 400-1200mm
Max Load: 300 kg/m
Speed: Up to 25 m/min
Applications: General packaging, light assembly, food processing
Belt Width: 600-1800mm
Max Load: 500 kg/m
Speed: Up to 30 m/min
Belt Width: 200-600mm
Max Load: 150 kg/m
Speed: Up to 20 m/min
How Modular Plastic Conveyors Work
Positive Drive Mechanism
Unlike traditional friction-driven belts, plastic modular conveyor belts are driven by sprockets that engage directly with the belt’s underside. This positive engagement guarantees consistent movement, even under heavy loads or in wet conditions.
Modular Construction
Each belt comprises individual plastic modules connected by hinge rods, creating a robust and flexible structure. This modularity allows for easy replacement of damaged sections without replacing the entire belt.
Versatility in Design
The modular nature enables customization for various configurations, including straight runs, curves, inclines, and declines.
Applications of Modular Belt Conveyors
Food Processing: Ensures hygienic handling and transportation of food products, meeting strict safety standards (FDA compliant materials available)
Automotive: Perfect for conveying heavy vehicle components like engines, transmissions, and parts
Pharmaceutical: Provides safe, controlled movement of sensitive products through production and packaging lines
Packaging: Handles various package types, including bags, cartons, and bottles, on high-speed lines
Logistics & Warehousing: Streamlines the transportation of boxes, pallets, and containers in distribution centers
Electronics Manufacturing: Gentle handling of delicate components and circuit boards
Beverage Industry: Bottle and can handling with accumulation capabilities
Modular Plastic Conveyor Belt Types & Applications
Flat Top Modular Belt
- Features: Continuous, fully closed surface
- Applications: Packaged goods, boxed items, trays, and uniform-sized products
- Benefits: Smooth ride with minimal vibration
Flush Grid Modular Belt
- Features: Open grid structure for easy drainage and airflow
- Applications: Washing, cooling, draining, or drying processes (seafood, vegetables, fruits)
- Benefits: Prevents water or debris accumulation
Raised Rib Modular Belt
- Features: Raised ribs along the belt surface to maintain product alignment
- Applications: Unstable or irregularly shaped items
- Benefits: Prevents misalignment or jams during transfers
Friction Top Modular Belt
- Features: High-friction surface inserts
- Applications: Inclined conveyors (up to 20 degrees)
- Benefits: Prevents product slippage on slopes
Roller Top Modular Belt
- Features: Integrated rollers on the belt surface
- Applications: Low-pressure accumulation zones
- Benefits: Allows products to queue without damage
Perforated Flat Top Modular Belt
- Features: Flat top with strategically placed perforations
- Applications: Cooling, drying, or processing lines
- Benefits: Balances airflow and water flow with product support
Key Advantages of Modular Belt Conveyors
Low Maintenance & Easy Repair
- Damaged sections are replaced individually—no need to change the whole belt
- Self-locking modules enable quick assembly/disassembly
- Saves time, reduces spare parts costs
Versatile Applications
- Handles wet, oily, heavy, or fragile products
- Supports complex layouts with curves, inclines, sidewalls
- Suitable for both primary production & packaging lines
Durable & Hygienic
- Made from food-grade PP, PE, POM materials
- Open hinge design allows for easy washdown
- Longer lifespan than fabric belts in demanding environments
Modular Belt Conveyors Customer Success Stories
Case Study 1: Food Processing Plant Increases Efficiency by 40%
- 40% reduction in downtime due to easy module replacement
- Improved hygiene with easier cleaning
- Extended belt life from 2 years to 5+ years
Case Study 2: Manufacturer Meat and Poultry Production
- 500 kg/m load capacity handled heavy parts with ease
- Positive drive system eliminated slippage issues
- Customized width optimized for their production line layout
Why Choose Fill Package Modular Belt Conveyors?
✅ Customization Expertise: We tailor every conveyor to your exact specifications
✅ Quality Materials: FDA-compliant, food-grade plastics available
✅ Fast Delivery: Standard models ship within 2-3 weeks
✅ Technical Support: Lifetime support from our experienced engineers
✅ Competitive Pricing: Direct manufacturer pricing without middlemen
✅ Global Shipping: We ship worldwide with reliable logistics partners
Want a Conveyor That Saves Time & Money?
Choose modular belt conveyors for lower maintenance, flexible application, and long-term reliability.
Modular belt conveyors use interlocking plastic modules connected by hinge rods, offering superior durability and easy maintenance. Fabric belt conveyors use continuous fabric belts, which are quieter but require full belt replacement when damaged. Modular belts are ideal for heavy-duty, high-hygiene applications.
Our modular belts are made from high-quality thermoplastics, including Polypropylene (PP), Polyethylene (PE), and Polyoxymethylene (POM). We also offer FDA-compliant, food-grade materials for food processing applications.
Yes! Modular belt conveyors are highly versatile and can be configured for straight runs, curves (45°, 90°, 180°), inclines, and declines. Special belt designs like friction top modules are available for inclined applications.
With proper maintenance, modular conveyor belts typically last 5-7 years in standard industrial applications. In food processing environments with frequent cleaning, lifespan is typically 3-5 years. Individual modules can be replaced as needed, extending overall belt life.
Our modular belt conveyors can handle loads up to 500 kg per meter, depending on the model and configuration. For specific load requirements, please contact our technical team for a customized solution.
Absolutely! We offer FDA-compliant, food-grade modular belts made from materials that meet strict hygiene standards. Our belts are easy to clean, resistant to bacteria growth, and suitable for direct food contact.
Standard models ship within 2-3 weeks. Custom configurations typically require 4-6 weeks for design, manufacturing, and testing. Rush orders may be available upon request.
Yes, we offer installation support, training, and maintenance services. Our technical team can guide you through installation remotely or provide on-site support for complex projects. We also offer maintenance contracts for ongoing support.
Pricing varies based on belt width, length, material, and configuration. Standard models start from $1,500-$5,000, while custom heavy-duty systems can range from $7,000-$30,000+. Request a quote for accurate pricing based on your requirements.
Yes! We welcome factory visits and can provide belt module samples for testing. Please contact us to schedule a visit or request samples.
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