Cấu hình bổ sung phổ biến của máy cân đa đầu và ứng dụng

In modern industrial production, máy cân nhiều đầu serve as efficient and precise weighing equipment, widely utilized in the food, pharmaceutical, and chemical sectors. By optimizing material distribution and combinations, they significantly enhance packaging efficiency and weighing accuracy. However, customized additional configurations are often necessary to meet specific industry requirements and unique material characteristics, addressing common production challenges and significantly boosting equipment adaptability and productivity.

This article provides an in-depth exploration of several common additional configurations of combination weighers, analyzing their unique benefits across various application scenarios to help you select the best solution for your production needs. Please feel free to contact us for more detailed discussions and personalized advice.

1. Timing Hopper and Rejection Mechanism

The timing hopper temporarily stores weighed materials from the combination weigher and releases them quickly upon receiving a signal from the packaging machine, significantly increasing packaging speed and efficiency. Typically driven by pneumatic cylinders, such as those from AirTac, they ensure precise and reliable actions.

Applications:

• High-speed packaging: In industries like snack foods and candies, collecting hoppers enhance packaging speed by more than 5%.
• Fluffy or irregular materials: Suitable for potato chips or puffed snacks, preventing blockages and ensuring smooth flow.
• Mixed materials packaging: Ideal for mixed nuts or multi-flavored candies, ensuring uniform mixing.

 

Rejection Mechanism:

• Eliminates substandard products: Automatically removes products with inaccurate weights to maintain consistent product quality.
• Sorting function: Can also separate products of different specifications or grades.
• Prevents blockage and overflow: Directs material flow efficiently, keeping production areas clean.

2. Ring Gate and Heated Guide Gate

Ring Gate direct materials into weighing hoppers, preventing spillage and maintaining cleanliness.

Applications:

• Material guidance and spillage prevention: Controls product flow during vibration and dropping processes.
• Enhanced weighing accuracy: Ensures uniform material distribution for improved accuracy.

Heated Ring Gate:

• Sticky materials: Reduces adhesion for candies, preserved fruits, and meats.
• Low-temperature environments: Prevents material stiffness in cold conditions.
• Humid environments: Reduces surface moisture, preventing sticking.

   

3.  Main Vibration Loadcell

The main vibration weighing load cell accurately measures material weight on the main vibration tray, adjusting vibration frequency and amplitude for consistent distribution.

Applications:

• Uniform material distribution: Balances material feed, enhancing weighing accuracy.
• Optimal feeding control: Provides closed-loop control, maintaining continuous and stable feeding.
• Multi-material adaptability: Suitable for diverse materials from free-flowing granules to sticky powders.
• Reduced waste: Prevents overflow and blockages, enhancing cost efficiency.
• Enhanced automation: Provides adaptive, intelligent adjustments to material conditions.

     

4. Teflon Coating (Single and Double-Sided)

Teflon (PTFE) coatings enhance material flow by reducing adhesion.

Applications:

• Highly sticky materials: Prevents clogging with candies, frozen products, and oily substances.
• Corrosive materials: Protects surfaces, extending equipment lifespan.
• Easy cleaning: Simplifies maintenance and reduces downtime.

Single vs. Double-Sided:

• Single-sided: Cost-effective solution for moderate stickiness.
• Double-sided: Ideal for high-stickiness or frequent cleaning scenarios, enhancing overall hygiene and durability.

 

5. Rotary Main Feeding Tray (With/Without Frequency Converter)

A rotary tray uniformly disperses challenging materials.

Applications:

• Irregular shapes: Prevents stacking and ensures smooth material flow for noodles and vegetables.
• Enhanced feeding efficiency: Ideal for high-speed production lines.
• Reduced material damage: Minimizes friction and impact on fragile products.

Frequency Converter Benefits:

• Adjustable speeds: Tailors feeding rates precisely, optimizing performance and energy efficiency.

 

6. Additional Check-Weighing Unit

Adds secondary weighing functionality for stringent accuracy.

Applications:

• Precision-sensitive products: Ensures compliance with strict weight standards.
• Error reduction: Identifies and corrects cumulative errors.
• Enhanced product compliance: Improves product consistency and reduces waste.
• Data tracking: Facilitates quality control through detailed data analytics.

 

 

7. Stainless Steel Base Frame & Weighing Load Cell Housing

Upgrading base frame & weighing load cell housing from aluminum to stainless steel enhances corrosion resistance and hygiene.

Applications:

• Corrosive environments: Ideal for seafood processing and chemical industries.
• Food and pharmaceuticals: Meets stringent cleanliness requirements.
• Độ bền: Provides superior strength and reduced maintenance costs.

8. Upgrade to 316 Stainless Steel

Ideal for highly corrosive material handling.

Applications:

• High-salinity products: Suitable for salted foods and seafood.
• Acidic or alkaline substances: Excellent resistance in pharmaceutical and chemical industries.
• Enhanced durability: Reduces replacement frequency and maintenance.

9. Elevated Chassis and Steeper Chute Angles

Improves material flow and operational convenience.

Applications:

• Flow-resistant products: Enhances material movement for sticky or irregular products.
• Integration flexibility: Offers additional space for auxiliary equipment.
• Maintenance accessibility: Provides better access for cleaning and troubleshooting.

10. Anti-Condensation Device (Ventilation or Heating)

Prevents condensation in humid or variable temperature environments.

Applications:

• Ventilation: Suitable for consistently humid environments.
• Heating: Ideal for environments with significant temperature fluctuations, such as cold storage.

 

11.  Device on Discharge Tray

Protects products from impact during discharge.

Applications:

• Fragile materials: Reduces breakage of chips and frozen products.
• High-value materials: Minimizes economic loss due to breakage.
• Noise reduction: Improves working environment by absorbing impact noise.

 

 

12.  for Powdered Products

Ensures precise and leak-free powder handling.

Applications:

• Powdery products: Ideal for sugars, flours, and chemical powders.
• Leak prevention: Maintains cleanliness and minimizes waste.
• Accuracy enhancement: Ensures consistent weighing and material delivery.

 

 

Phần kết luận

Customizing combination weighers with appropriate configurations significantly enhances productivity, accuracy, and product quality. Whether it’s handling delicate products, managing sticky substances, ensuring hygiene standards, or improving environmental adaptability, each configuration addresses specific production needs. We encourage you to engage with our specialists to explore tailored solutions that maximize your operational efficiency and product value.