A must-save guide for small and medium-sized food factories and purchasing managers!
Intro|Have you ever faced these situations?
- Opened a packaging machine quote and saw terms like çok başlı tartı, çalışma platformu, pouch machine, Z-bucket elevator... and got confused?
- Suppliers keep saying “you need this,” but it just doesn’t feel right?
- Bought the machine only to find it’s hard to use or just unnecessary?
Don’t worry. Today’s blog skips the technical jargon—we’re sharing 10 practical packaging equipment tips that help you make smarter decisions and avoid costly mistakes.
1. “Do I always need a platform for the multihead weigher?” Not necessarily.
Many assume a platform is mandatory for the weigher to work with a VFFS machine. That’s the traditional setup—but it’s not the only way.
If your ceiling height is limited or you’re trying to cut down investment costs, consider an all-in-one integrated structure. It combines the weigher and VFFS machine into a single frame with one control screen. It can operate just as efficiently in a more compact footprint (total height under 2.3m).
👉 Uç: Tailor the setup to your actual plant layout and workflow. “Bigger” doesn’t always mean “better.”
2. One wrong conveyor can slow down your entire packaging line
Conveyors are often treated as an afterthought—but that’s a mistake. Your product must move smoothly and consistently. The wrong conveyor type can cause everything from dropped product to blockages to hygiene issues.
Z-type, horizontal, spiral, modular plastic belt… each has its best use.
👉 Uç: Map out your product flow and plant layout before choosing the conveyor system. The right conveyor saves you time, waste, and frustration.
3. More heads ≠ better performance. Do you really need 24 head?
It’s tempting to go for more weigh heads thinking it means higher speed. But real production conditions rarely hit maximum speeds.
Overspeed can even lead to more bag damage or sealing errors if not well controlled.
👉 Uç: Prioritize consistency over flashiness. Match head count to your real output requirements and budget.
4. Stainless steel ≠ fully waterproof. It’s about the design
Just because your equipment is made of stainless steel doesn’t mean it can survive aggressive washdowns.
Many failures happen when water enters through seams, unsealed doors, or low-spec electrical cabinets.
👉 Uç: Ask your supplier if the machine has waterproof enclosures, drain points, and tool-free access. If you need high washdown, clarify that upfront.
5. Smaller hoppers don’t always mean lower cost
You might think a 0.3L hopper is cheaper than a 1.5L hopper—because it’s smaller, right? Not exactly.
Smaller equipment often requires tighter engineering, higher assembly precision, and more technician hours. Precision drives cost.
👉 Uç: Choose hopper size based on your largest and smallest packaging bag. This avoids both underperformance and overspend.
6. Roll stock film is flexible—and cost-effective
Premade pouches are beautiful, no doubt. But they come with higher material cost and limited flexibility.
If you change product sizes or types frequently, pouch stocks may pile up unused.
👉 Uç: For high-SKU or fast-changing lines, VFF'ler roll film is more economical. Use premade pouches when you’re targeting premium branding or retail-ready bags.
7. Premade pouch machines aren’t universal. Bag variance slows them down
If your bag size changes frequently, your pouch machine may not keep up.
It’s great for consistent bags like standard zip pouches or stand-up pouches—but less ideal when you’re packing 100g today and 1kg tomorrow.
👉 Uç: Use pouch machines for stable, uniform products. Use VFF'ler when you need more flexibility.
8. “We set the weight—why check again?” Because mistakes still happen
Even precise weighers can go off-target due to product bridging, dust buildup, or electrical drift.
Checkweighers act as the final safety net to ensure every bag meets weight requirements.
👉 Uç: If you’re packing high-value or regulated products, invest in a checkweigher with auto-reject. It protects your brand—and your bottom line.
9. “Our machines are stainless, we don’t need a metal detector.” False.
Metal contamination doesn’t just come from rusty parts—it can come from raw materials or internal wear (e.g. blade shavings, screws, loose wiring).
👉 Uç: For food, pharma, or cosmetics, metal detectors aren’t optional—they’re essential. Make sure you’re compliant with HACCP and export regulations.
10. Longer conveyors = better value? Not really.
It may seem like a longer konveyör gives you more coverage for the price. But when it breaks down? Repair time doubles. Downtime gets expensive.
👉 Uç: Design conveyors in 10-meter modular segments with individual drives. You’ll thank yourself when it’s time to replace or service.
✅ Avoid mistakes before they happen
If you’re planning a packaging line upgrade or new machine investment, let us help.
📩 Share your product type and biggest challenge in the comments or via message. We’ll send you a tailored solution, free of charge.