Fill &Package Testing

🛠️ How We Inspect and Test Our Packaging Equipment

– Real Machines. Real Testing. Real Confidence.

At Fill Package, we don’t believe in surprises—especially not for our customers.

Every packaging machine we deliver has gone through a multi-step, real-product testing and inspection process that ensures your system is reliable, accurate, and production-ready before it leaves our floor.

Here’s how we make sure every machine lives up to your expectations—functionally, structurally, and operationally.

✅ Step 1: Testing Starts Before You Place an Order

When a customer shows serious interest in our solution, we don’t just quote specs—we test with real products or as-close-as-possible substitutes. Since material differences between countries (e.g., meat textures, snack sizes) can affect performance, we test using similar items available in China.

This preliminary test is designed to:

Simulate your actual application
Evaluate machine behavior with your product type
Determine if any custom engineering is needed

Only once the customer confirms satisfaction with the preliminary test results do we move forward with official production.

✅ Step 2: Precision Manufacturing + Inline QC

Once the order is confirmed, our engineering team finalizes machine specs and begins fabrication.

During production:

In-line quality inspectors continuously monitor component assembly
Structural alignment, welding quality, part accuracy, and wiring layout are all inspected
Any deviations from spec trigger immediate corrections—no batch production without process sign-off

We treat quality control as an ongoing process, not just a final checkpoint.

✅ Step 3: Final Product Testing – Simulate Real Use

Once assembly is complete, we simulate real production using the same (or equivalent) products from Step 1:

Machine is fully parameterized and adjusted to the customer’s desired settings
Operational tests are conducted for full cycles, verifying output speed, fill weight, pouch sealing, sorting accuracy, etc.
Video proof and performance reports are shared with the customer for confirmation

If anything falls outside the customer’s required range, we re-adjust and re-test before moving forward.

✅ Step 4: 72-Hour Burn-in Test

After passing the final functional test, the machine undergoes a 72-hour continuous aging test (3 days x 24 hours).

During this period:

The equipment runs non-stop under real or simulated loads
We monitor motor temperature, vibration, signal stability, and software reliability
Any irregularity, delay, or fault is flagged and fixed before release

The burn-in test ensures long-term reliability and prevents premature failure due to hidden defects.

✅ Step 5: Final QC – Appearance, Electrical, and Safety Check

Before packing, each machine goes through a final inspection, focused on:

Appearance: Cleanliness, welding smoothness, panel labeling, surface finishing
Electrical Testing: Voltage and frequency compatibility with customer’s region (e.g., 220V/60Hz)
Safety Check: Proper grounding, fuse installation, wiring insulation, and emergency stop functionality

Only when every detail meets our checklist do we proceed to secure packaging and shipment.

🔧 What About Bought-In Components?

While this article focuses on whole-machine testing, it’s worth noting that Fill Package only uses components from trusted suppliers, many of which are internationally recognized brands. We inspect incoming motors, sensors, switches, and PLCs before use, and maintain spare part traceability in case of later replacement needs.

💡 Why It Matters to You

Zero Risk of Mismatch: You see machine test videos using products that closely match your own—before we even ship.
Peace of Mind: Burn-in tests and QC eliminate “hidden errors” that often appear after delivery.
Faster Commissioning: Machines arrive with pre-set parameters that were already confirmed by you.
Better Long-Term ROI: Quality upfront means fewer breakdowns, less maintenance, and longer equipment life.

🎬 Conclusion

A machine is only as good as its testing.

At Fill Package, we believe inspection isn’t a step—it’s a mindset. From first test to final bolt, every part of our process is built to ensure you receive a machine that performs, lasts, and delivers results from day one.